The government has provided a list of engineering goods of foreign manufacture, the purchase of which is prohibited for state and municipal needs. Product list updated and brought in line with the national classification of products by economic activities. These measures are aimed at supporting domestic producers of goods machinery, increasing the level of localization of production in Russia.
According to the Ministry of industry and trade of import substitution in the domestic machine tool industry will need additional financing in 12-15 bn's Key areas of import substitution, the Agency considers multi-axis machining, ultra precision equipment, heavy machines, metal cutting tools. Industry representatives generally agree with the predictions of the authorities, but we are sure that you need to build cooperative relations with Asian colleagues and to make maximum efforts for the revival of the design office.
For the last two decades the production of machines in Russia has decreased by almost 20 times: from 70 to 3 thousand, release of machines now are only about 100 companies. Our main competitors in the world market are China, Germany, Italy, South Korea and Taiwan. The USA takes the 7th place in the rating of the machine manufacturers, Russia is in his twenties.
According to the Chairman of the Board of Directors "of Stankoprom" Sergei Makarov in the next 5-7 years, it is possible to achieve 70-80% of substitution of domestic counterparts universal metal-cutting CNC equipment, including multi-axis: “the manufacture of all components of the Russian production will require significantly more time". The expert noted that it is important to increase cooperation with competent partners with expertise in the development and production of high-quality components that are not produced in Russia.
According to the estimates of "the Stankoprom", the uploading of assets due to the orders of the defence industry will increase with the substitution of 5 to 25%. Successful implementation of the subroutine called "the Machine-tool industry" would bring this figure up to 54%. To ensure a high level of importozavisimosti (up to 90% of domestic equipment) budget up to 2020 should be at least 40-50 billion rubles. “the key areas of import substitution we also took high-precision casting and robotics" - adds Makarov.
Experts are convinced that the industry can develop only under the condition of providing consolidated industrial order on domestic equipment, the implementation of the system of measures for its support, including the state. Estate needs in regional and Federal benefits, tax and investment loans for the private investors, the new personnel policy.
Need to implement promising R & d, to license the SKD with subsequent localization of production of advanced imported production equipment. It is important to develop and master the production of its own components: CNC spindles, guides, optical rulers, ball screws, etc.
For full localization of production, the primary objective is the development of high-quality domestic components. “Modern Metalworking equipment - a complex piece of engineering, which includes a large number of high-tech components: CNC system, drives, various sensors, electric spindles, precision bearings, etc. unfortunately, in Russia they are either not produced or are produced in insufficient quantities. In the end, to solve the problem of import substitution in addition to the production of key parts and components that are part of the machine, it is necessary to conduct a number of promising R & d and develop the production of all components produced in Russia, as it is a very long-term perspective", - says Sergey Makarov.
The most popular in Russia today, high-precision multi-axis turn-mill equipment, control and measuring machines and grinding machines, grinding equipment, foundry equipment, automated lines, heat treatment, cold press molding, and EDM equipment and additive. In the coming years will be very popular five-axis machine tools with high-speed machining option.
The CEO of one of their Russian machine-tool factories is sure that without a lot of attention to the training of design personnel, the industry will not be revived. According to him, private enterprises are not able to fully contain the design office and the "grow" young professionals, and the designer to work independently after graduation - 3-6 years. According to experts, in the near future to organize design Bureau based on the surviving branch institutes, to restore the institution of chief designers. This KB in addition to government contracts need to allow yourself to enter into contracts under specific orders for machine design. All companies, regardless of their form of ownership, it is important to create in addition to our own design small units (up to 15 people) of the design team, which would be financed by the state.